Director, Operational Excellence (Black Belt) - Pharmaceuticals/Biotech

Switzerland, Visp
United Kingdom, Slough

Today, Lonza is a global leader in life sciences operating across three continents. While we work in science, there’s no magic formula to how we do it. Our greatest scientific solution is talented people working together, devising ideas that help businesses to help people. In exchange, we let our people own their careers. Their ideas, big and small, genuinely improve the world. And that’s the kind of work we want to be part of. 

The Director of Operational Excellence drives overall strategy relating to operating excellence and delivering the overall corporate approach to continuous improvement at Lonza Biologics. Lead and deploy the program management and problem solving approach to improve process and performance while influencing partners in the business to drive top and bottom line impact for the organizational effectiveness. This role is reporting to the Global Operational Excellence team's Senior Director & Group Lead for the Biologics Business Unit, and this role does not have any direct reports. 

This role will require domestic and international travel to Lonza Biologics sites. Expected travel 30%. This will be a Hybrid role, with 3 days a week onsite presence required. 

External candidates being considered for this role will need to complete and pass a Lonza Operational Excellence exam during the interview process which takes approximately 1-2 hours. Internal Lonza applicants who have not completed this exam will be required to as well. 

Key Responsibilities 

  • Driving and improving results by leveraging lean tools, consulting skills, and change management process and take primary responsibility for implementation of lean initiatives within manufacturing plants and its associated value streams. 

  • Extensive facilitation of lean transformation activities across sites and functions (eg. mini-Ts, Lean Lab or similar) 

  • Responsibility for support and development of Lean Experts, Continuous Improvement Specialists, Supervisors, Operators and Managers. 

  • Creating long-term activity roadmaps and lean transformation projects for the business including Kaizen and step change projects. 

  • Creating common/standard library of systems, tools and visual factory creating a single OE look and feel in every business unit.

  • Coaching leaders in servant Leadership to support roll-out of the system. 

  • Assess together with OE and Site organization major opportunities for throughput improvement to optimize asset capacity or asset efficiency. 

  • Deliver sustainable value, Center of Excellence fully integrated in Lean Operations using standard approach to debottlenecking across the Lonza network 

Key Requirements:

  • Prior experience in pharmaceuticals industry is required. Experience in Biologics, Mammalian Cell and related operations is highly preferred but not required. 

  • Bachelor's degree required, Master's Degree is preferred but not required. Degree in STEM or other relevant discipline is a plus 

  • Extensive work experience in Operational Excellence and Lean 

  • Lean Six Sigma Black Belt is required. Master black belt is preferred. Internal and External candidates are required to pass a Lonza internal Operational Excellence test during interview process if they have not completed it previously 

  • Ability to travel 30%-50% expected, both international and domestic. 

  • Proven track record in successfully managing complex transformations, integrations and change management (mini-T methodology) 

  • Prior experience designing trainings, workshops, and transformational change for Operational Excellence and Lean improvements

  • Fluent in written and spoken English. Ability to speak other languages is a plus 

Every day, Lonza’s products and services have a positive impact on millions of people. For us, this is not only a great privilege, but also a great responsibility. How we achieve our business results is just as important as the achievements themselves. At Lonza, we respect and protect our people and our environment. Any success we achieve is no success at all if not achieved ethically.  

People come to Lonza for the challenge and creativity of solving complex problems and developing new ideas in life sciences. In return, we offer the satisfaction that comes with improving lives all around the world. The satisfaction that comes with making a meaningful difference. 

Reference: R55291