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Our new powder media production area is set up with two independent systems, one small train that includes our 5H mill and 50L and 300L ribbon blenders. This is a semi-manual system designed to meet the needs of small-scale productions from approximately 700 liters to 17,000 liters of powder media. It is manually dispensed and cleaned using a validated CIP skid.
The other system installed in this production area is a large train that includes a 3H mill and 2,000 L and 9,000 L ribbon blenders. This system is filled through a semi-automated system into the mill and is then pneumatically conveyed through a closed system until final dispensing, which prevents contamination of the product and the environment. This large train is equipped with spray balls for complete CIP using our validated cleaning skid.
Both systems deliver uniform particle size where 95% is <212 microns which is optimal for dissolution of powder media formulations.
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Batch sizes for Minimum and Maximum Loads for Blenders in Kg
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Blender
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Minimum Load
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Maximum Load
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Kg
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Liter
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Kg
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Liter
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50L
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7.25
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725
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29
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2,900
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300L
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43.5
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4,350
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174
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17,400
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2000L
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290
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29,000
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1,160
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116,000
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9000L
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1,305
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130,500
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7290
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729,000
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